About Carbide Dies
These dies are manufactured using tungsten carbide which is a gray colored powder and pressurized to in a get the desired solid shape. The product given in the image is used in wire drawing which helps to reduce the cross-section of wires. We have successfully created a rugged structure, highly durable, reliable Carbide Dies having smooth surface finishing. Being a manufacturer and exporter we always make sure that pour product reaches the world level features and construction of these Carbide Dies.
Superior Material Quality & VersatilityManufactured from premium tungsten carbide, these dies ensure remarkable durability and performance even under rigorous industrial conditions. Their adaptability in size and shape allows them to fit specific client needs, making them suitable for a diverse array of applications. The polished surface not only enhances appearance but also improves operational efficiency and product consistency.
Optimized for Industrial ApplicationsDesigned to meet the requirements of wire drawing, fastener manufacturing, and other metal forming operations, these carbide dies excel in cold forging and extrusion processes. Their round die head and customizable profiles facilitate precise shaping, while high resistance to corrosion and heat ensures consistent operation over extended periods.
FAQs of Carbide Dies:
Q: How are carbide dies with custom profiles used in industrial processes?
A: Carbide dies with custom profiles are utilized in various industrial applications such as wire drawing, fastener manufacturing, and metal forming. They shape and extrude metals precisely during cold forging or extrusion processes, meeting specific production needs.
Q: What materials are these carbide dies made from and what advantages does this offer?
A: These dies are fabricated from high-hardness tungsten carbide (8590 HRA), which provides exceptional durability, excellent corrosion and heat resistance, and ensures a longer operational lifespan under challenging conditions.
Q: When should you choose a customized carbide die for your manufacturing process?
A: Customized carbide dies should be chosen when standard dies do not meet the exact specifications required for your industrial application. Custom sizing and profiles help achieve precise tolerances and unique shapes necessary for specialized manufacturing needs.
Q: Where are these carbide dies manufactured and supplied?
A: The carbide dies are manufactured, exported, and supplied primarily from India, catering to global industrial clients through manufacturers, exporters, importers, and service providers.
Q: What is the process involved in shaping metals using these carbide dies?
A: The shaping of metals is performed through cold forging or extrusion mould processes, where the metal is forced through the die under high pressure, achieving the desired shape, size, and finish with high accuracy.
Q: How does the surface finish and tolerance contribute to the dies performance?
A: A polished surface finish reduces friction and enables smoother metal flow, while the precise tolerance of 0.005 mm ensures consistent dimensional accuracy and product quality across repeated manufacturing cycles.
Q: What are the benefits of using these carbide dies in wire drawing and fastener manufacturing?
A: Using these carbide dies in wire drawing and fastener manufacturing offers long-lasting performance, high tolerance accuracy, reduced maintenance due to excellent corrosion resistance, and the flexibility to meet custom production requirements efficiently.