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Gear Roll Tester

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MOQ : 1 Piece

Gear Roll Tester Specification

Mounting Type
Table top

Max Height
300 mm

Interface Type
USB & RS232

Features
Automatic data logging, error analysis, backlash measurement, pitch deviation report

Measuring Range
100 micron

Humidity
Up to 85% RH (non-condensing)

Automation Grade
Semi-Automatic

Power Supply
230 V AC, 50 Hz

Display Type
Digital LCD

Temperature
10C to 40C

Number of Specimens
1

Port Size
Standard 1/2 inch

Resolution
0.1 micron

Specimen Size
Customizable, up to 200 mm OD

Frequency
50 Hz

Accuracy
1 micron

Test Range
1-200 mm (gear diameter)

Response Time
<2 seconds

Application
Gear profile and error testing

Operating Voltage
230 V AC

Equipment Type
Gear Roll Tester

Usage
Gear quality control, metrology labs, production testing

Capacity
Up to 30 kg

Machine Weight
Approx. 250 kg

Test Speed
15-60 rpm, variable

Test Width
Up to 60 mm

Test Stroke
Adjustable up to 100 mm

Control Mode
Digital/Manual

Gear Roll Tester Trade Information

Minimum Order Quantity
1 Piece

FOB Port
TKD

Supply Ability
30 Pieces Per Month

Delivery Time
2-3 Week

Main Export Market(s)
Australia, Eastern Europe, Western Europe, Middle East, Africa, Central America, South America, Asia, North America

Main Domestic Market
All India

About Gear Roll Tester

We export our Gear Roll Tester is an efficient tester used in the production process which takes to much less time in testing the gear roll and gives an accurate result. Our company constructs this Gear Roll Tester using the premium quality basic materials and the components procured from the certified business partners. We have brought our product to the market at a favorable cost which has assured features of the sturdy structure with high construction durability, reliability and fine surface finishing.

Versatile Gear Measurement Solution

Engineered for flexibility, the Gear Roll Tester accommodates gears up to 200 mm in diameter and 60 mm in width, making it ideal for various applications. With its variable speed and adjustable test stroke, its suitable for both quality control and production environments, enabling measurement of a range of gear sizes with high accuracy.

User-Friendly and Safe Operation

Featuring a digital LCD display and both manual and digital controls, the tester combines ease of use with advanced functionality. Safety is paramount, with integrated emergency stop and overload protection mechanisms. The sturdy, powder-coated cast iron construction ensures durability and low noise levels during testing (<70 dB).

Precise Digital Data Management

The testers automatic data logging, error analysis, and pitch deviation reporting capabilities provide comprehensive assessment of gear quality. Its USB and RS232 interfaces simplify data extraction and integration for quality assurance processes, supporting efficient real-time data handling in metrology and production testing.

FAQs of Gear Roll Tester:

Q: How does the Gear Roll Tester evaluate gear errors?

A: The tester uses both single flank and double flank gear rolling methods to measure composite errors, tooth-to-tooth errors, and runout. Its high-resolution digital sensors and automatic data analysis ensure reliable and accurate results in gear error detection.

Q: What are the benefits of using the Gear Roll Tester in quality control?

A: This equipment provides precise measurement (1 micron accuracy) and fast response times (<2 seconds), ensuring rapid identification of gear faults. Its automatic data logging and detailed error reports streamline quality assurance processes, enhancing productivity and reducing manual documentation.

Q: When should calibration be performed on the Gear Roll Tester?

A: Calibration should be conducted regularly, and always after major maintenance or relocation. The tester is supplied with a standard gear and a calibration certificate, ensuring measurement accuracy is maintained for rigorous quality standards.

Q: Where can the Gear Roll Tester be utilized?

A: This machine is suitable for metrology laboratories, gear manufacturing facilities, and production lines. Its adaptable design and customizable specimen size make it a fitting choice for diverse gear inspection applications.

Q: What is the process for operating the Gear Roll Tester?

A: Set up the gear specimen (up to 200 mm OD) using the provided fixtures. Select the measurement mode (composite error, runout, or tooth-to-tooth), adjust speed and control via digital/manual interface, and initiate the test. Data is displayed on the LCD and can be saved through USB or RS232 interfaces.

Q: How does the tester ensure operator safety during use?

A: It is equipped with an emergency stop button and overload protection mechanisms. These features, combined with the heavy-duty cast iron construction and powder-coated finish, protect operators and ensure reliable, long-term operation.

Q: What are the usage limitations for the Gear Roll Tester?

A: The machine supports gears up to 200 mm in diameter, 60 mm width, with a capacity of up to 30 kg. It operates optimally within 10C to 40C and at humidity levels up to 85% RH (non-condensing), making it suitable for standard lab and production environments.

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